Maintenance & Service

Old Polyurethane Machine: Retrofit or Replace?

Deciding on an ageing machine? Weigh mechanical condition, control system, parts access and total cost together.

Many plants still run imported polyurethane machines that are 15–20 years old, but parts are getting harder to find and the control system no longer meets today’s needs. Ask these questions to make the right decision:

A retrofit makes sense if

  • The frame, tanks and high-pressure pumps are mechanically sound
  • The real problem is the electrical cabinet, PLC/HMI or sensors
  • The capacity is enough for current production

A new machine makes sense if

  • The pumps and head are badly worn and no parts are available
  • The capacity or ratio range is not enough for new products
  • You have frequent and long stoppages

What does a retrofit include?

Mechanical refurbishment, mixing head overhaul, a new cabinet and PLC-HMI software, flowmeter-based metering control and safety improvements. MTS Otomasyon surveys your site with its mobile service vehicle and presents the cost of both options side by side.

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